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Welding Drawings

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Title: Welding Drawings


1
Engineering Drawing and Design
Seventh Edition
Chapter 18
Welding Drawings
2
18-1 Designing for welding
  • The primary importance of welding is to unite
    various pieces of metal so that they will operate
    as a unit structure to support the loads to be
    carried
  • Welding processes include arc welding, gas
    welding, and resistance welding (40 total
    processes exist)

3
Gas Arc Welding
  • Most common form is oxyacetylene welding gets
    heat from the burning of flammable gases. It is
    slow compared to other modern welding methods so
    is used primarily for repair maintenance
  • Arc welding is the major industrial welding
    process-heat is generated by an electric arc
    struck between a welding electrode, or rod, and
    the workpiece. The arc is hot and melting and
    solidification of the weld metal occurs rapidly.

4
Resistance welding
  • Widely used especially for mass production work
  • Heat is created from resistance losses as a high
    amperage current is sent across a joint between 2
    mating surfaces

5
Plug welding
  • A plug weld refers to joining two pieces by
    welding through a hold in one of the pieces

6
WELDING DRAWINGS
BASIC WELDING JOINTS
7
WELDING DRAWINGS
BASIC WELDING JOINTS
8
WELDING DRAWINGS
BASIC WELDING JOINTS
9
WELDING DRAWINGS
BASIC WELDING JOINTS
10
WELDING DRAWINGS
BASIC WELDING JOINTS
11
The difference between Weld symbol Welding
symbol
  • Weld symbol indicates the type of weld
  • Welding symbol is a method of representing the
    weld on drawings. It includes supplementary
    information consists of the following 8
    elements.
  • Reference line
  • Arrow
  • Basic weld symbol
  • Dimension and other data
  • Supplementary symbols
  • Finish symbols
  • Tail
  • Specification, process or other reference

12
18-2 Welding Symbols
  • Tail of the symbol designates the welding
    specification, procedures, or other information
    used to make the weld
  • Letters designate weld cutting processes (Table
    18-3)
  • A-2, SAW, process specifications all can be found
    in the weld tail symbol

13
Location significance of Arrow
  • Arrow side- for fillet, groove, flanged weld
    symbols the arrow connecting the welding symbol
    reference line to one side of the joint
  • Other side the side opposite the arrow side
  • Both sides

14
WELDING DRAWINGS
WELD TERMINOLOGY
15
Weld terminology
  • Leg
  • Face
  • Throat
  • Groove radius
  • Root opening (groove weld) is the space between
    the pieces before welding
  • Root face
  • Groove angle

16
WELDING DRAWINGS
WELD TERMINOLOGY
17
WELDING DRAWINGS
WELD TERMINOLOGY
18
WELDING DRAWINGS
WELDING SYMBOLS
19
WELDING DRAWINGS
WELD TERMINOLOGY
20
WELDING DRAWINGS
WELD TERMINOLOGY
21
WELDING DRAWINGS
SINGLE DOUBLE
FILLET
FILLET AND GROOVE WELDS
22
WELDING DRAWINGS
WELDING DRAWINGS
SINGLE DOUBLE
SQUARE
FILLET AND GROOVE WELDS
23
WELDING DRAWINGS
SINGLE DOUBLE
BEVEL GROOVE
FILLET AND GROOVE WELDS
24
WELDING DRAWINGS
SINGLE DOUBLE
V-GROOVE
FILLET AND GROOVE WELDS
25
WELDING DRAWINGS
SINGLE DOUBLE
J-GROOVE
FILLET AND GROOVE WELDS
26
WELDING DRAWINGS
SINGLE DOUBLE
U-GROOVE
FILLET AND GROOVE WELDS
27
WELDING DRAWINGS
SINGLE DOUBLE
FLARE- BEVEL GROOVE
FILLET AND GROOVE WELDS
28
WELDING DRAWINGS
SINGLE DOUBLE
FLARE-V GROOVE
FILLET AND GROOVE WELDS
29
Orientation of specific weld symbols
  • Fillet, bevel-groove, J-groove, flare-groove,
    corner-flange welds symbols are drawn with the
    perpendicular leg always to the left
  • Break in arrow-when only 1 member of a joint is
    to be prepared, the arrow has a break and points
    toward that member figure 18-9

30
Location of weld symbol wrt joint
  • Welds on the arrow side of the joint are shown by
    placing the weld symbol below the reference line
  • Welds on the other side of the joint are shown by
    placing the weld symbol above the reference line
  • Welds on both sides of the joint are shown by
    placing the weld symbol on both sides of the
    reference line

31
Field welds All around welds
  • All around welds
  • Field welds
  • Weld extending completely around a joint is
    indicated by a weld-all-around symbol placed at
    the intersection of the reference line and the
    arrow
  • Figure 18-11
  • Not required for welds extending around the
    circumference of a pipe
  • Not made in the shop or at the place of initial
    construction
  • Small black flag symbol is placed above and at
    right angles to the reference line
  • Figure 18-10

32
More about weld symbols.
  • Combined weld symbols figure 18-12
  • Contours obtained by welding
  • Flat
  • Convex
  • Concave
  • Finishing of welds
  • grinding(G)
  • Chipping(C)
  • Machining (M)
  • Rolling (R)
  • Hammering (H)

33
Last slide on weld symbols
  • Multiple reference lines indicate a sequence of
    operations to be done at a single location
  • Tail of welding symbol
  • Welding process
  • Tables 18-3,18-4
  • Omitted when no references are required

34
WELDING DRAWINGS
COMBINED WELDING SYMBOLS
35
Design of welded joints
  • The size of the weld should always be designed
    with reference to the size of the thinner member
  • Fillets welds are cheaper and easier to apply
    than groove
  • Full-strength fillet welds joining 2 different
    thicknesses of material should be sized using a
    table of recommended full strength weld sizes
    based on the thinner plate

36
WELDING DRAWINGS
FINISHING OF WELDS
37
18-3 Fillet Welds weld symbol (WS)
  • Dimensions of fillet welds are shown on the same
    side of the reference line as the WS to the
    left
  • Specify dimensions of fillet welds on both sides
    of a joint
  • Vertical part of fillet weld symbol always on
    left
  • If using a general note giving fillet weld
    dimensions, dimensions may be left off WS
  • If dimensions differ from general note show them
    on WS
  • Length of weld shown to right of WS

38
More on fillet welds
  • Staggered intermittent fillet welds are
    designated in the weld symbol by staggering where
    the weld symbol appears on the reference line
    (p.652)

39
Size of fillet welds
  • Table 8-5 p.651
  • A practical method to size fillet welds is to
    design the weld for the thinner plate, making it
    sufficient to carry 1/3 to ½ the carrying
    capacity of the plate.

40
WELDING DRAWINGS
COMPARISON OF A CAST SHAFT SUPPORT WITH A WELDED
STEEL SHAFT SUPPORT
41
18-4 Groove Weld symbol
  • Dimensions of groove weld are shown on the same
    side of the reference line as the welding symbol
  • When both sides of a double-groove weld have the
    same (or different) dimension, both sides are
    dimensioned, however the root opening needs to
    appear only once
  • When a general note governs dimensions of groove
    welds, groove welds need not be dimensioned on
    the weld symbol

42
Back and Backing welds
  • Back or backing weld symbols are used to indicate
    bead-type back or backing welds of singe-groove
    welds
  • The back weld is made after the groove weld
  • The backing weld is made before the groove weld

43
WELDING DRAWINGS
APPLICATION OF BACK AND BACKING WELD SYMBOLS
44
18-5 Other basic welds
  • Plug
  • Slot
  • Spot
  • Seam
  • Surface
  • Flanged
  • Stud

45
WELDING DRAWINGS
OTHER BASIC WELDING SYMBOLS AND THEIR LOCATION
SIGNIFICANCE
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