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Conestoga Wood Specialties Corporation

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Title: Conestoga Wood Specialties Corporation


1
Conestoga Wood Specialties Corporation
  • Businesses for the Bay Annual Meeting
  • November 3, 2005

2
Conestoga Wood Specialties Corp.
  • 41-year old PA based cabinet component
    manufacturer
  • Headquartered in East Earl, PA
  • 7 locations predominantly along the East Coast
  • 4 locations in Chesapeake Bay Watershed
  • Over 2,200 employees

3
Corporate Structure
  • 3 distinct business units
  • Dimension Mills Process raw lumber into useable
    material
  • Custom Business Unit Produces components one
    kitchen at a time in excess of 10,000 pieces per
    day
  • Contract Business Unit Mass producer of
    SKU-based components in excess of 20,000 pieces
    per day

4
What We Do
  • Manufacturer of a full line of wood components to
    the kitchen and bath industry
  • Procure and process rough lumber into finished
    goods
  • Manufacture over 30,000 finished pieces per day
    company wide

5
Product Offering
  • The largest cabinet component manufacturer in
    North America
  • Doors
  • Mouldings
  • Drawer boxes
  • Cabinet systems
  • Accessories
  • Complete offering of wiping stains and opaque
    finishes for the custom kitchen market

6
Byproducts of Operations
  • Wood Waste sawdust, wood chips, scrap
  • Packaging Materials cardboard, pallets, metal
    strapping, etc.
  • Finishing Emissions VOCs, VHAPs
  • Universal Wastes Light bulbs, batteries,
    electronics
  • Oils and lubricants

7
Wood Waste Management
  • Yield maximization technologies
  • Utilization of cosmetically imperfect wood
  • Paint Grade material
  • Sawdust recycled into cattle bedding, wood
    heating pellets, and composite decking material
  • Also used as a fuel source for select Conestoga
    locations

8
Packaging Materials Management
  • Zero Pack Program Reduces packaging materials
    by 50
  • Skid Reclamation Program skids are collected
    from customers and reused or recycled
  • Cardboard and metal strapping is recycled

9
Finishing Emissions
  • Constant reformulation of finish materials to
    lower VOC content
  • Testing new coating technologies to lower VOC
    emissions
  • Reclaim finishing materials from automated
    coating line for reuse
  • Distill contaminated cleaning solvents for reuse

10
Universal Waste Management
  • Batteries, lamps, and computer monitors are
    recycled at all CWS locations
  • Transitioning to low mercury lamps

11
Oil and Lubricant Management
  • Service own fleet of trucks
  • Machinery and automotive oils are collected and
    recycled
  • Waste oils used as heating source

12
2004 Pollution Prevention Efforts
  • Wood Waste Over 20,000 tons recycled/reused
  • Cardboard and paper 75 tons recycled
  • Scrap Metals 40 tons recycled
  • Finishing Solvents 2,000 gallons recycled
  • Finishing Emissions 5,000 pound reduction
  • Hazardous Waste 3,500 gallon reduction

13
Environmental Management Structure
  • Environmental Management
  • Corporate Environmental Manager
  • Site Environmental Coordinators
  • Environmental Community Outreach (ECO) Team
  • Cross-functional team of Conestoga personnel

14
Environmental Management
  • Manage all pollution prevention activities
  • Recycling programs
  • Employee education
  • Maintain environmental permits
  • Manage proper waste disposal
  • Conduct routine compliance inspections
  • Works closely with state and federal
    environmental agencies
  • Manage state/federal environmental reporting

15
ECO Team
  • Manages Conestogas environmental and community
    efforts at each location
  • Tree Donations/Conestoga Urban Reforestry Program
  • Community Involvement
  • Habitat for Humanity, local park clean-up
  • Local school environmental education
  • Field trips, Smokey Bear visits, tree plantings,
    educational grants, etc.

16
ECO Team Projects
  • Sponsored environmental education summer camp for
    inner-city children
  • Donated more than 120 trees to the greater
    Philadelphia area, cities of Reading and
    Lancaster
  • Donated and planted trees with Habitat for
    Humanity in several communities

17
Future Plans
  • Continue developing EMS
  • Expand ECO projects
  • Include additional locales, schools, children
  • Continue to research ways to reduce emissions
  • Continue to explore waste elimination and/or
    reduction opportunities

18
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