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http:www'springboardengineering'com

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Title: http:www'springboardengineering'com


1
  • http//www.springboardengineering.com

2
Springboard Engineering
  • Springboard Engineering provides a comprehensive
    suite of product development services.
  • Contract design engineering (mechanical and
    electrical)
  • Laboratory Testing - both reliability and
    performance
  • Agency and code consultation
  • Fabrication and prototyping
  • Springboard employees have over 657 years
    experience in high volume consumer product design
    and have been named on over 50 US patents.

3
Springboard Engineering
  • Located in Newton, Iowa directly off I-80 (exit
    168)
  • 42 full time employees
  • 40,000 sq ft building in Newton
  • Own 5.68 acres
  • Opportunity to purchase 17 additional acres for
    future expansion

4
Springboard Business Model
  • Design Services
  • Mechanical Engineering
  • Electrical Engineering
  • Testing Services
  • Reliability
  • Performance
  • Prototyping

5
Springboard SynergyValue Proposition
  • Total product development Springboard
    Engineering has the experience and capability to
    execute projects from cradle to grave.
  • Specification creation/requirements management
  • Design engineering (mechanical and electrical)
  • Project management
  • Prototyping
  • Metrology (Coordinate Measuring Machine, CMM)
  • Verification testing against requirements
    (reliability and performance testing)

6
Springboard Engineering Customers
Over 30 active clients in the below
industries
  • Agriculture
  • Alternative Energy
  • Medical
  • Industrial Equipment
  • Chemical Distribution
  • White Goods
  • Municipalities
  • Electronics
  • Food delivery
  • HVAC
  • Sanitation
  • Telecommunications
  • Second tier supplier to other engineering firms.

7
Design Engineering Services
  • http//www.springboardengineering.com

8
Springboard Design Services
  • Mechanical engineering
  • Electrical engineering
  • Software design
  • CAD drawings/3D models
  • ProE modeling software
  • Specification writing

9
Reverse Engineering Capabilities
  • Capability to go from concept to part or reverse
  • engineer a part to get back to an accurate
    drawing or
  • 3D CAD model.

10
Springboard Design Tools
  • Six Sigma trained staff
  • Lean manufacturing principles
  • Statistical Analysis
  • Statistical Tolerancing and GDT
  • FMEAs (Application, Design, Process)
  • Design for Mfg/Assembly (DFM/DFA)
  • Design of Experiments (DOE)
  • Kaizen 2P/3P Events
  • Skilled project management
  • CMM layouts
  • Finite Element Analysis (FEA)

11
Mechanical Design Example
12
Springboard Electrical Specialties
  • Instrumentation and controls
  • Display systems
  • Sensor technologies
  • Wired and wireless protocols
  • Systems automation
  • Motor control
  • Electrical noise mitigation
  • Low power solutions
  • ROHS compliance

13
Electrical Engineering Embedded Software Services
  • Real-time embedded software
  • design development
  • Experts in noise mitigation
  • Electromagnetic Conductivity (EMC)
  • Electromagnetic Interference (EMI).
  • Total system integration- sensing, interpreting,
    executing and controlling the entire product.

14
Electrical Engineering Embedded Software Services
  • Efficient algorithm development
  • Examples
  • Vibration sensing and handling
  • Fuzzy logic systems
  • Humidity/dryness sensing
  • Centralized vs. distributed architectures
  • Distributed communications via wired or wireless
    connection

15
Embedded Software Services
  • Full lifecycle development
  • User Interfaces
  • Configuration management
  • CMMI Level 2 previously achieved
  • Machine and instrument control applications
  • Micro Expertise

16
Embedded Software Development
  • C, C, C, Perl, LabVIEW, Assembly Language,
    VB.NET
  • Win32 application development
  • System and application level programming
  • Iterative build and delivery
  • Hardware / software co-verification using
    advanced tools
  • Hardware simulation

17
Electronic Hardware Design
  • Digital, analog, ASIC, FPGA, and PCB design
  • RF, VHF, UHF, IR, and Microwave Systems
  • Power Supply and Electrical Systems
  • Failure Hazard Analysis (FHA) and Failure Mode
    Effects Analysis (FMEA)
  • Experts in electrical noise immunity mitigation
  • High fidelity signal processing and digital
    filtering
  • Image processing
  • Optical, thermal, and motion sensor integration
  • Interaction design
  • Board level to finished goods
  • Product integration

18
Automation Engineering
  • Industrial automation
  • Process control and instrumentation
  • Airport lighting
  • Arc flash studies
  • Diagnostic services
  • Electro-hydraulic controls
  • Electro-pneumatic controls
  • Motion controls
  • HMI and SCADA logic and programming
  • Data acquisition and logging

19
Testing Services
  • http//www.springboardengineering.com

20
Reliability Services
  • Reliability Testing
  • System level testing
  • Component testing
  • Infant mortality
  • Useful life
  • Long term durability
  • Safety Testing
  • Warranty expense calculations
  • Service call rate estimates
  • Cost and quality validation

21
Reliability Capabilities
  • System/Subsystem /Component Testing
  • Electrical Components
  • Motors, switches, relays, door lock and lid
    mechanisms
  • Mechanical Components
  • Transmissions, suspension, brake system, etc.
  • Specialized test design and setup
  • Reliability and Durability Testing
  • Environmental testing temperature and humidity
    control
  • UL Certification Testing
  • Springboard is a third party independent UL test
    lab

22
Reliability Lab Tools
  • Statistical Tools Practices
  • FMEA (Product and Process)
  • Reliability Software
  • Weibull Analysis, ReliaSoft Software
  • Minitab
  • Experience with other ReliaSoft
  • Root cause and field failure analysis
  • ALT/HALT /HAST/MEOST Techniques

23
Reliability Flow Down
24
Reliability Lab CapabilitiesTest Fixtures
  • Custom fixture design
  • Construction based on customers specifications
    or test plans

25
Reliability Lab Capabilities
  • Custom electrical test equipment
  • Custom harnesses
  • Programming capabilities
  • PLC
  • LabVIEW

26
Springboard Agency Capabilities
  • Experience with regulatory agencies
  • Underwriters Laboratory (UL)
  • American Gas Association (AGA)
  • Canadian Gas Association (CGA)
  • Department of Energy (DOE)
  • International Electrotechnical Commission (IEC)
  • Consortium for Energy Efficiency (CEEE)
  • ISO 17025 compliance

27
Springboard Environmental ChambersExample
control boards, telecommunications
28
Springboard Vibration TableExample control
consoles
29
Springboard Unique Test DevelopmentExample
Torque Testing Control Knob
30
Springboard ALT HALT TechniquesExample switch
test
31
Equipment Overview
  • Tensile test
  • Vibration
  • High speed camera
  • Thermal camera
  • Environmental chambers
  • ECAT
  • Agency probes, etc

32
Springboard Performance Testing
  • Evaluate products from consumers perspective
  • Measure and interpret consumer needs in the
    design of a product
  • Analyze and interpret statistical data to improve
    the quality of a product

33
Springboard Performance Testing
  • Consumer product testing
  • Ergonomic assessments
  • Usability tests (how consumers
  • interact with product)
  • Comparative testing against competition claims
    testing
  • Custom test plan creation procedures
  • Conduct market research and ethnography to obtain
    Voice of the Customer (VOC)
  • Energy usage

34
Springboard Performance Capabilities
  • Detailed software verification
  • Evaluation of user interface
  • Use Care Guide expertise

35
Springboard Performance Capabilities
  • Performance Testing Equipment
  • Spectrophotometer
  • Image Analysis
  • Climate control room
  • Data Acquisition
  • Automatic titration

36
Springboard Performance Capabilities
  • Energy Efficiency Testing
  • Experienced in Energy Data Submission

37
Prototyping Services
  • http//www.springboardengineering.com

38
Springboard Model Shop Services
  • Mold making
  • Prototyping
  • Product mockups
  • Injection Molding
  • CNC Machining
  • Metal Spinning
  • CMM layouts
  • Limited Production
  • Fixture design and fabrication

39
Mold Design/Creation/Operation
  • Mold design
  • Custom designed for customer
  • Gas assist
  • Insert molding
  • Simple to complex molds
  • Mold building
  • Aluminum Quick Molds
  • Production molds (steel)
  • Injection molding
  • Standard thermoplastic materials
  • Plus PVC, glass-filled Valox, Nylons,
    Polycarbonates
  • Drying equipment utilized
  • Two shot overmolding

40
Mold Fabrication Equipment
41
Equipment Overview
  • Machining
  • CNC machining centers 40x 20
  • CNC machining center 60x 30
  • 225 ton injection molding machine
  • CNC Sinker EDM
  • Horizontal mill, lathes, vertical mills
  • Fabrication
  • Finger brake, press brake, shear, band saw
  • Welding Equipment MIG, Arc, Gas, Plasma
  • Model shop (concept models)
  • Table saw, joiner, band saw, other wood working
    equipment
  • Paint Room
  • Quality
  • Sheffield CORDAX RS-30 DCC
  • Micro-Vu

42
Measurement Equipment
Sheffield CMM Capacity X-40,Y-30,Z-25
Micro-Vu Optical comparator with 9050A video
reticle
43
Fabrication
  • Sheet metal
  • Welding MIG, TIG,
  • Steel, aluminum, stainless steel, plastic
  • Bending / forming
  • Spinning
  • Shearing
  • Rolling
  • Stamping
  • Assembly
  • Prototype products
  • Test fixtures
  • Vacuum forming
  • Silk screening
  • Paint

44
Fabrication Equipment
45
Fabrication Equipment
46
Springboard Engineering Contact Information
  • Mike Selover
  • Director of Sales
  • 3020 1st Ave East
  • Newton, Iowa 50208
  • Desk 641-787-8728
  • e-mail mselov_at_springboardengineering.com
  • Jordan Bruntz
  • President
  • 3020 1st Ave East
  • Newton, Iowa 50208
  • Desk 641-787-8702
  • e-mail jbruntz_at_springboardengineering.com
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