CUSTOM METALCRAFT FACILITIES - PowerPoint PPT Presentation

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CUSTOM METALCRAFT FACILITIES

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CUSTOM METALCRAFT FACILITIES – PowerPoint PPT presentation

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Title: CUSTOM METALCRAFT FACILITIES


1
2715 North Airport Commerce Ave., Springfield, MO
65803
Phone 417-868-8002 www.custom-powder.com
PowerPoint Capabilities Presentation
Version 16-050708
2
  • 35,000 sq. ft. Bright Metals Facility
  • Easy access from Airport and Interstate 44 in
    Springfield, MO
  • Polishing shop segregated from production floor
    for clean environment.
  • Visitor amenities Guest offices, wireless
    internet access, air conditioned and heated shop.
  • Equipment designed using AutoDesk Inventor Rel.
    2008 - 3D CAD Software.

3
Custom Powder Systems designs and builds powder
handling systems specifically for your dry
material handling applications, including
4
(No Transcript)
5
Core System Equipment
Bins
Bin Blending Systems
Bin Filling Stations
Bin Docking (Discharge) Stations
Cleaning Systems
Column Lifts
6
System Solutions
7
Intermediate Bulk Container (Bins)
Bin for Side Clamp Style Blender
8
Prism Bar
INCREASES BLENDING FILL PERCENTAGE RANGE TO 25 -
75
9
Intermediate Bulk Container (Bins)
10
Intermediate Bulk Container (Bins
Bottle-in-frame Style)
Powder Blending Vacuum Rated Bin
Tablet Bin
11
Intermediate Bulk Container (Bins)
Transfer Hopper V-Blender Anti-Segregation
Discharge
Scale-up Bins
12
Tablet Bin - Plastic
All Surfaces Sloped for Drainage
Top Lifting Stacking Lugs (5600 Lbs Max Gross
Wt Design Shown)
Sag Proof Top stays crowned even after
repeated temperature cycling
One-Piece 8 Dia Molded Leg Design
Optional Two-Way Forklift Channels
Four-Way Forklift Pallet Jack under Cross Tubes
13
Docking Stations
IBC Discharge - Low Profile, Pallet Jack Loading
IBC Fill - CSS High Containment Option with
Conveyor Loading Option
14
Tablet Press Downspout Removal
Hanger
Auto-Removal Sockets Picked off by Lift
Downspout Lift
15
Containment Spool System (CSS) Animation gt1
ug/M3/8 Hour TWA Docking Containment
Upper Valve Opens Material Transfer Begins
Lower Valve Opens
Upper Valve Closes
Lower Valve Closes
Vacuum Activated
Top Jets Activated
Top Jets Activated
Bottom Jets Activated
Bottom Jets Activated
16
EZ Down Anti-Segregation System IBC Filling
Application
17
EZ Down System
The EZ-Down system prevents product segregation
caused by uncontrolled product free-fall into
Tablet Presses, Encapsulators, IBC filling or any
other gravity transfer applications.
18
EZ Down System
The EZ-Down system prevents product segregation
caused by uncontrolled product free-fall into
Tablet Presses, Encapsulators, IBC filling or any
other gravity transfer applications.
19
Dispensing Systems
  • FIBC Unloading
  • Bag Dumping
  • Feeding
  • Weighing - LIW - GIW
  • Conveying

20
Dispensing Systems
21
Dispensing Systems
Bin Filling
Auto Feed Nozzle
Positioning Conveyor
22
Dispensing Systems
Gain In Weight
Sanitary Screw Feeder
23
Dispensing Systems - Feeders
Sanitary Vibratory Feeder
(End Cap Removed) Vibratory Feeder
Sanitary Screw Feeder
24
Blending Systems
Double Pedestal Blender
Single Pedestal Blender
Column Blender
25
Column Blenders
Column Blender with Automatic Bin Clamp
Column Blender with Powered Bin Clamp
26
Blending Systems
Double Pedestal Blender Bottom Clamp
Side Clamp Blender
27
Blending Systems Developmental and Lab
Developmental Blender Shown without IBC Loaded
Developmental Blender
28
Blending Accessories Invisible Safety Gate
Scan Perimeter Dual Zone
Laser Scanner
29
Wash Station General Configurations
  • Single or dual depth cabinet design
  • Metal or Plastic IBCs
  • Pallets, Pans
  • Pass through designs
  • Conveyorized designs
  • Fully validatable

30
Wash Station General Configurations
Pass Through, Dual Cabinet, Drive in Loading with
Manual Doors Installed with Fascia
Pass Through, Single Cabinet, Drive in Loading
with Manual Doors Installed with Fascia
31
Benefits Automatic vs. Hand Washing
32
Wash Station Cabinet Interior
Cabinet Interior Dual Depth Cabinet, Potable
Purified Water Independently Piped
Cabinet Interior - Dual Depth Cabinet, Drive in
Loading
Cabinet Interior - Dual Depth Cabinet, Drive in
Loading
33
Cabinet Exterior
Free Standing Installation (No Fascia)
Cabinet insulation - Prior to final SS cladding
installation
34
Wash Station Utility Skid
Utility Skid Purified Water Tank
Complete Utility Skid
35
Wash Station Drying System
Drying System with Air Recirculation Mounted on
Cabinet
Drying System with Air Recirculation Mounted on
Cabinet
36
Wash Station Piping
Quick Connect Spray Nozzles
Progressively Reduced Piping Maintains Uniform
Spray Delivery
Bin Lid Washing System
Internal wash lance
37
Misc. Options
Conveyor Loading
Detergent Dosing System
IBC Valve Actuator for CIP Style Valve
38
Door Options
Manual Door - Single
Horizontally actuated door
Manual Door - Dual
Roll up door
Vertical actuated door
39
Wash Station Capabilities Bins and IBCs
Round Body Bins
Square Body Bins
Plastic Bins
Tablet Bins
40
Wash Station Capabilities Miscellaneous
Plastic Nesting Buckets Trays
Plastic Brutes
Fluid Bed Dryer Bowls
Stainless Steel Drums and Cones
41
Wash Station Control System
Standard PanelView 600 Color Touch Screen
Optional 21 CFR Part 11 PC with VersaView
Interface
Electrical Enclosure Free-standing or Mounted
on Utility Skid
42
Wash Station Accessories Pallet / Drum Module
Facilitates washing of drums and/or pallets. The
module is designed to replicate the footprint of
the IBC so this module functions as a direct
interchange. Similar modules are available for
holding downspouts, pails, scoops, valve parts or
many other components.
43
Specialty Wash Stations
Drum Keg System
44
Column Lifts
45
Receiver Options - Column Lifts
Integral Docking Station Receiver This style of
receiver can incorporate all the features of a
permanently installed docking station such a flow
assist vibrator, IBC weighing, level sensing,
automated IBC valve actuator and IBC valve
docking.
Platform Receiver Universal Flat platform for all
equipment elevating applications
Dual Receiver The column can incorporate two
receivers of any type providing maximum process
flexibility
Fork Style Receiver Interfaces with the IBC fork
channels for lifting. Typically used for non
critical placement applications.
Drum Inverter Receiver Used for lifting and
inverting Drums for discharge. Various Drum
opening interfaces available such a discharge
cones cones, chutes
IBC Blending Receiver Adds the capability to
perform IBC Tumble Blending along with lifting
and placing functions of a Column Lift
Custom Receiver Provide us your application needs
and well design it!

???
46
Column Lifts Integral Docking Station Receiver
Posi-Lock Bin Clamping System
Bin Valve Actuator
Flow Assist Vibrator
47
Column Lifts Fork Style Receiver
48
Column Lifts Platform Receiver
49
Column Lifts Combination Units
Double Receiver Lift One receiver for Bins One
receiver for Drums
50
Drum Lifts
51
Column Lifts Granulator/Fluid Bed Charging
52
Column Lifts Optional Posi-lock System
53
Column Lifts Precision Drives Ball Screw Lift
Drive System
54
Column Lifts Precision Drives Slew Drive System
55
Accessories - Column Lifts
Suspended Platform Adapter Adds the
functionality of a platform lift to a dedicated
IBC lift. Commonly used for lifting solution
tanks and COP components of related equipment.
IBC Valve Actuator Docks with IBC valves for
remote and automatic actuation.
Drum Inverter Adapter Adds the capability of
Drum handling to dedicated IBC lifts.
Laser Perimeter Scanner- - Our laser system scans
the room to prevent operation if personnel and/or
equipment are within the defined safety
perimeter. This system frees up workflow by
eliminating physical safety gates.
56
Specialty Devices Drum Massager
Patented!
Testimonial When my company was faced with the
challenge of finding a solution for breaking up
hardened raw materials in fiber drums, Custom
Powder Systems stepped up to the challenge and
designed a Drum Massager unit for us. We
purchased a stainless steel unit that met our
sanitary requirements and we chose the PLC
control option which makes the unit very easy to
operate using the touch screen HMI. Our new unit
has performed very well, and I have received many
complements from our technicians because this new
machine has made their formulation process much
easier. Erik Klahn Process Engineer, Product
and Process Development SAFC Biosciences
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