Mdf MES Development Framework

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MdfMES Development Framework

• Massimiliano PapaleoMdf Project Manager

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MES is a solution

• ERP communication (master data, orders,
  consumptions)
• Collect data from field
• Overall equipment effectiveness
• A manufacturing execution system CANT be a
  product

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Mdf is a library

• Mdf - MES Development Framework
• Microsoft .NET library
• Manage all MES data
• Resources (Material, Equipment, Personnel)
• Combined resources (Process segment, etc)
• Production (Product, Scheduling, Performance)
• Utilities (Sequences, Parameters, etc)
• Security management

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Mdf is a tool

• With a web application the user can
• Manage the master data
• Configure the plant resources
• Manage all the collected data
• With the Visual Studio Addin
• Build classes automatically
• Create tables automatically

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Mdf is ISA-95 compliant

• Resources models
• Combined resources models
• Production process product models
• Database tables
• Classes

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Who can use Mdf

• System integrators
• MES designer
• Plant IT internal developer

DB
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An Mdf-MES architecture

• SQL Sever as storage layer
• Mdf framework as application layer
• Business rules as custom application layer
• Mdf portal and custom interface as web user
  interface layer

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Navigate through ISA-95

• The Mdf portal is a web application used to
• Manage master data
• Configure plant resources
• Manage all collected data

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Business rules

• Business rules are useful to model the production
  needs
• Business rules written in C
• Fast execution

• Windows Workflow Foundation engine can process
  the rules

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B2MML

• B2MML XML implementation of the ISA-95
• Mdf implements all the standard entities in a
  framework of over 200 .NET classes B2MML
  compliant
• Mdf can to import/export the plant configuration
  using XML files

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OPC interface

• OLE for Process Control (OPC) standard which
  defines the communication between etherogeneous
  control devices
• Mdf uses OPC to communicate with PLCs and field
  devices

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Microsoft technologies

• Microsoft .NET Framework ensures
• System longevity
• Full compatibility with new operating systems
• High performances

• Entity framework makes easy to access data from
  any source

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Resources

• Equipments
• Materials
• Personnel
• Orders
• Project entities

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Combined resources

• Process segment
• Process segment capabilities
• Production capabilities

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Production process product

• Product definition information
• Production schedule
• Production performance
• Production capability utilization

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Process order management

• Order activation and order deactivation
• Production recipe
• Viewing of product set-points relating to the
  production segment
• Order closure
• Used materials and equipments storage
• Operators identification
• Set-up duration storage
• Archive of rejects
• Archive of downtime

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Collect production data

• Using Mdf through the OPC client is possible to
  collect production data directly from plant
  machines

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Traceability

• Traceability refers to the completeness of the
  information about every step in a process chain
• Using Mdf is possible to
• Keep track of all the components and data that
  contribute to the formation of product quality
• Uniquely identify all the units of the production

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Collect OEE

• Overall equipment effectiveness (OEE)hierarchy
  of metrics which describes how effectively a
  manufacturing operation is utilized
• Mdf offers several functions at different levels
• Availability rate
• Performance rate
• Quality rate

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Warehouse management

• Warehouse operations Equipment hierarchical
  structure, handling unit and custom order
  entities make possible a straightforward
  management

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Reporting

• SQL Server as database server
• Advanced reporting services used to generate
  production reports
• Reporting services allow showing the statistical
  and historical maintenance data

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Documentation

• Part 1
• ISA - 95 and MES application
• Equipment hierarchical model
• B2MML
• Mdf ISA-95 and Visual Studio .NET
• Mdf architecture
• LINQ to Entity
• Workflow Foundation

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Mdf Bible

• Part 2
• Install and configure Mdf
• Model MES application
• Custom production rule interface
• Custom production schedule interface
• Collect production data

• Part 3
• Reporting
• Traceability
• Collect OEE

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Thanks for listening

• Massimiliano Papaleo
• EmPy studio IT Plant Solutions
• www.empystudio.com
• massimiliano.papaleo_at_empystudio.com
• mdf.support.service_at_empystudio.com