The Kennecott Utah Copper Molybdenum Autoclave Process MAP - PowerPoint PPT Presentation

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The Kennecott Utah Copper Molybdenum Autoclave Process MAP

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The Kennecott Utah Copper Molybdenum Autoclave Process MAP – PowerPoint PPT presentation

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Title: The Kennecott Utah Copper Molybdenum Autoclave Process MAP


1
The Kennecott Utah CopperMolybdenum Autoclave
Process (MAP)
  • Utah Mining Association 93rd Annual Convention
  • August 14, 2008

2
Kennecott Utah Copper Facilities
Over 100 years of operation and still mining
3
Bingham Canyon Mine
Copperton Concentrator
Smelter
Refinery
Power Plant
Tailings
  • Products Copper, Silver, Gold, Molybdenum,
    Sulfuric Acid

4
Molybdenum Uses
5
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6
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7
Molybdenum Market Growth
  • Metallurgical sector annual growth rate has
    averaged 3.3 for past 20 years.
  • Chemical sector annual growth rate has averaged
    7

8
Molybdenum Price Trend (2002 Current)
9
Chemical Grade Molybdenum Powder
10
KUCC Molybdenum Production
MAP
11
MAP Process Steps
Patent 6,149,883
Concentrator Differential Flotation
Autoclave Oxidation and Leaching for full
Dissolution
Solvent Extraction and Purification
Crystallization to Convert back to Solid Form
Drying and Packaging
Rhenium Ion Exchange Recovery
Metallurgical and Chemical Grade Customers
12
Autoclave Pressure Cooker
13
Autoclave
14
Project Value
  • Simplification of concentrator operation
  • Mine planning flexibility
  • Improved molybdenum recovery
  • Rhenium recovery
  • Chemical grade molybdenum production
  • Processing of third-party concentrates
  • Sustainable development benefits

15
Rhenium Uses
  • Primary use as alloy in aircraft engine turbine
    blades (54 lb/engine)
  • Combined Boeing and Airbus backlog 7500
    airplanes
  • Also used in catalysts

16
Rhenium Market
  • Demand likely to outpace supply (current global
    demand 55 tons/yr)
  • Historic pricing not relevant due to change in
    use (historically used in catalyst
    only)---aerospace alloy usage began in 1990s

17
Environmental Sustainable Development
  • Emissions lower than conventional roasters
  • Less carbon dioxide and sulfur dioxide
  • Eliminates transportation to third-party roaster
  • Improved recovery of metals from resource
  • Control of full production cycle in Utah

18
Implementation Capital Cost and Schedule
  • Capital Cost 265 million (nominal)
  • Plant completion 3rd Qtr. 2010

19
End
20
Appendix Slides
21
KUCC Molybdenum Flotation
22
KUCC Molybdenum Flotation
23
Garfield Site
24
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25
MAP Life Cycle Analysis
MAP emissions are 26 lower than conventional
roasting.
MAP emissions are 60 lower than conventional
roasting.
MAP is 28 lower than conventional roasting.
MAP is 12 lower than conventional roasting.
26
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