Title: The Kennecott Utah Copper Molybdenum Autoclave Process MAP
1The Kennecott Utah CopperMolybdenum Autoclave
Process (MAP)
- Utah Mining Association 93rd Annual Convention
- August 14, 2008
2Kennecott Utah Copper Facilities
Over 100 years of operation and still mining
3Bingham Canyon Mine
Copperton Concentrator
Smelter
Refinery
Power Plant
Tailings
- Products Copper, Silver, Gold, Molybdenum,
Sulfuric Acid
4Molybdenum Uses
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7Molybdenum Market Growth
- Metallurgical sector annual growth rate has
averaged 3.3 for past 20 years. - Chemical sector annual growth rate has averaged
7
8Molybdenum Price Trend (2002 Current)
9Chemical Grade Molybdenum Powder
10KUCC Molybdenum Production
MAP
11MAP Process Steps
Patent 6,149,883
Concentrator Differential Flotation
Autoclave Oxidation and Leaching for full
Dissolution
Solvent Extraction and Purification
Crystallization to Convert back to Solid Form
Drying and Packaging
Rhenium Ion Exchange Recovery
Metallurgical and Chemical Grade Customers
12Autoclave Pressure Cooker
13Autoclave
14Project Value
- Simplification of concentrator operation
- Mine planning flexibility
- Improved molybdenum recovery
- Rhenium recovery
- Chemical grade molybdenum production
- Processing of third-party concentrates
- Sustainable development benefits
15Rhenium Uses
- Primary use as alloy in aircraft engine turbine
blades (54 lb/engine) - Combined Boeing and Airbus backlog 7500
airplanes - Also used in catalysts
16Rhenium Market
- Demand likely to outpace supply (current global
demand 55 tons/yr) - Historic pricing not relevant due to change in
use (historically used in catalyst
only)---aerospace alloy usage began in 1990s
17Environmental Sustainable Development
- Emissions lower than conventional roasters
- Less carbon dioxide and sulfur dioxide
- Eliminates transportation to third-party roaster
- Improved recovery of metals from resource
- Control of full production cycle in Utah
18Implementation Capital Cost and Schedule
- Capital Cost 265 million (nominal)
- Plant completion 3rd Qtr. 2010
19End
20Appendix Slides
21KUCC Molybdenum Flotation
22KUCC Molybdenum Flotation
23Garfield Site
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25MAP Life Cycle Analysis
MAP emissions are 26 lower than conventional
roasting.
MAP emissions are 60 lower than conventional
roasting.
MAP is 28 lower than conventional roasting.
MAP is 12 lower than conventional roasting.
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