TTNA SPRING MEMBERS BRIEFING MELBOURNE

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TTNA SPRING MEMBERS BRIEFINGMELBOURNE
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• 29TH OCTOBER 2007

Hermann Linsbauer, Asota Ges.m.b.H.
linsbauer_at_asota.com
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New Bindingfibre for Polyester Needlefelt Carpets
02 / 16

• Hermann Linsbauer, Asota Ges.m.b.H.

linsbauer_at_asota.com
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03 / 16

• Introduction
• Fibre Consumption in the Automotive Industry
• Classical Flooring System ( non woven )
• Asota Meltbonding Fibre System
• Wear Behaviour
• Costing

• Hermann Linsbauer, Asota Ges.m.b.H.

linsbauer_at_asota.com
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04 / 16
Introduction

• - EU-end-of-life-vehicles directive ( 2000/53/EG
  )
• - recycling rate of 80
• - Polyester is the preferred material
• - environmentally friendly binder fibres
• latexfree solutions for textile recycling

• Hermann Linsbauer, Asota Ges.m.b.H.

linsbauer_at_asota.com
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05 / 16

• Introduction
• Fibre Consumption in the Automotive Industry
• Classical Flooring System ( non woven )
• Asota Meltbonding Fibre System
• Wear Behaviour
• Costing

• Hermann Linsbauer, Asota Ges.m.b.H.

linsbauer_at_asota.com
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06 / 16
Estimated Consumption of Carpets in Automotive
Applications Westen Europe 2006
Hermann Linsbauer, Asota Ges.m.b.H.
linsbauer_at_asota.com
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07 / 16

• Fibres for Needlefelt
  55.000 tons
• Latex ( approx. 20 )
  14.000 tons
• the Latex could be replaced by binder fibres
• 14.000 tons binder fibres

Hermann Linsbauer, Asota Ges.m.b.H.
linsbauer_at_asota.com
8
08 / 16

• Introduction
• Fibre Consumption in the Automotive Industry
• Classical Flooring System ( non woven )
• Asota Meltbonding Fibre System
• Wear Behaviour
• Costing

• Hermann Linsbauer, Asota Ges.m.b.H.

linsbauer_at_asota.com
9
09 / 16
Construction of a typical Needlefelt Automotive
Flooring
Dilour / Randomvelour e.g. Polyester approx.
550 g/m²
Latex ( StyrolButadienRubber ) approx. 140 g/m²
PE - powder / Binderfoil approx. 60 g/m²
Underconstruction approx. 650 g/m² ( regenerated
fibres binder fibres )
Hermann Linsbauer, Asota Ges.m.b.H.
linsbauer_at_asota.com
10
10 / 16

• Introduction
• Fibre Consumption in the Automotive Industry
• Classical Flooring System ( non woven )
• Asota Meltbonding Fibre System
• Wear Behaviour
• Costing

• Hermann Linsbauer, Asota Ges.m.b.H.

linsbauer_at_asota.com
11
11 / 16
Asota Meltbonding Fibre System
Dilour / Randomvelour e.g. Polyester approx. 550
g/m²
Asota binder fibres e.g. CL10 approx. 140 g/m²
PE - powder / Binderfoil approx. 60 g/m²
Underconstruction ( regenerated fibres binder
fibres ) approx. 650 g/m²

• Hermann Linsbauer, Asota Ges.m.b.H.

linsbauer_at_asota.com
12
12 / 16

• Introduction
• Fibre Consumption in the Automotive Industry
• Classical Flooring System ( non woven )
• Asota Meltbonding Fibre System
• Wear Behaviour
• Costing

• Hermann Linsbauer, Asota Ges.m.b.H.

linsbauer_at_asota.com
13
13 / 16
Circular Abrasion Test ( acc. Austrian Standard
S1502 / DIN 53863 ) Specimen Dilour /
Randomvelour approx. 550 g/m² details on blends
see encl. list Siliciumcarbidepaper
400 Rating weightloss g/m² _at_ 2500
turns colourchange acc. DIN Greyscale

Material
Weight Loss
Colourchange
Dryer Temperature
PET / 11dtex / 75mm / Grey-Beige
27,07 g/m²
2,50
185C / 365F
80
CL10 / 7dtex / 60mm / 1000 Natur
20

Material
Weight Loss
Colourchange
Dryer Temperature
PET / 11dtex / 75mm / Grey-Beige
23,67 g/m²
3,25
165C / 330F
80
LV1403 / 7dtex / 60mm / 1000 Natur
20

• Hermann Linsbauer, Asota Ges.m.b.H.

linsbauer_at_asota.com
14
14 / 16

• Introduction
• Fibre Consumption in the Automotive Industry
• Classical Flooring System ( non woven )
• Asota Meltbonding Fibre System
• Wear Behaviour
• Costing

• Hermann Linsbauer, Asota Ges.m.b.H.

linsbauer_at_asota.com
15
15 / 16
Latex vs. Asota
/ kg
Material
Costs
/ kg
Material
Costs
100 PET ( approx. 550 g/m² )
1,40
0,770
80 PET ( approx. 550 g/m² )
1,40
0,770


25 Latex ( approx. 140 g/m² )
1,75
0,245
20 CL10 ( approx. 140 g/m² )
1,80
0,252


125 Total ( approx. 690 g/m² )
1,015
100 Total ( approx. 690 g/m² )
1,022

• Hermann Linsbauer, Asota Ges.m.b.H.

linsbauer_at_asota.com
16
16 / 16
thank you very much for your attention
please feel free to ask your questions

• Hermann Linsbauer, Asota Ges.m.b.H.

linsbauer_at_asota.com