4th Japan Invention Machine User meeting

1
4th Japan Invention Machine User
meeting 2003.09.10
2
History of TRIZ Activity at KOREA
3
TRIZ Software(S/W)
Data from TRIZKOREA Ltd. Etc means LG Life
Science, LG Electrical Line,LG Industrial
Electric,LG-OTIS
4
3 TRIZ Missions at Company
TRIZ Experts Consulting for Solving
Breakthrough Problem
Although field engineers have more than 10 years
experience at his own field, there is possibility
of mental inertia existence. Cooperation with
TRIZ expert will reduce the time for solving
problem.
Education of Field Engineer for them to Solve
Difficult Problem
However TRIZ experts ability is superior,
without deep understanding of the engineering
system, No good practical result. If field
engineer can use TRIZ effectively, the result can
not be compared with anything.
TRIZ Research Based on Practical TRIZ
Experience For that Company
TRIZ theory must develop continuously. The best
battle field is engineering field. Such an TRIZ
research will be done naturally and
automatically, if the company could use TRIZ
efficiently. TRIZ is on evolution.
5
4 Key Success Points at Company
Calculated Money From Mass Production
Systematic Attractive Education Course
Breakthrough Patent From Research Field
Deep Understanding Research about TRIZ
6
What does break the success of TRIZ? 1
Education Course must be short
Education Course must be long
Systematic Attractive Education Course
Engineer can not master TRIZ during 1 or 2
weeks. TRIZ different with Taguchi or QFD
absolutely.
Project Manager will not send his workers for 1
or 2 month
1 Segmented Principle
Deep Understanding Research about TRIZ
SAMSUNG made TRIZ-1,2,3,5 education
course. TRIZ-1 is one day light course. By the
help of on-line education TRIZ-4, total education
time is 2 month without bothering
engineers. Basic course TRIZ-1,2,3,5 is 120 hour.
7
TRIZ Education Curriculum
8
TRIZ Education Curriculum
9
What does break the success of TRIZ? 2
Too many tools at TRIZ
Theory must be simple
Systematic Attractive Education Course
A theory is the more impressive the greater the
simplicity of its premises, the more extended its
area of applicability by Einstein
40 Principle, Contradiction Matrix, Su-Field
Analysis, 76 standard solutions, ARIZ, Effect DB,
What are those?
Unified Simple Understanding
Deep Understanding Research about TRIZ
Company could not see any trace of using TRIZ by
Russian TRIZ experts. They just see sky and A4
paper at desk with pen in his hand. But the
generated idea is superior in quality and
quantity. There must be something in TRIZ. But
what is it?
10
Why so many tools? Altshullers explanation
ARIZ will convert initial problem to
contradiction model Or convert to Su-Field
model Or other models of of TRIZ.
from TRIZ master Ikovenko.
11
What is general approach at TRIZ ?
To TRIZ expert, this path is well known.
To define initial problem, cooperation between
TRIZ expert and field engineer is necessary
To field engineer, this path is well known.
Trial Error. Mental Inertia.
from Nikolai Khomenko
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Unified and Understanding at SAMSUNG
The laws of Technology Evolution Function
Analysis at TOC..
Ideal Final Result
ARIZ
Contradiction
Resource
40 Inventive Solution Separation Principle
Su-F Analysis 76 Standard Solution
Multi Screen Method Effects DB Knowledgist..
Contradiction Matrix Principle Module at TOC..
Real Problem
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Unified and Simple Understanding
Ideal Final Result
ARIZ
Contradiction
Resource
40 Inventive Solution Separation Principle
Su-F Analysis 76 Standard Solution
Real Problem
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Unified and Simple Understanding
Ideal Final Result
ARIZ
Contradiction
Resource
40 Inventive Solution Separation Principle
Su-F Analysis 76 Standard Solution
Real Problem
15
Unified and Simple Understanding
Practical Solution
Practical Solution
Ideal Final Result
ARIZ
Contradiction
Resource
40 Inventive Solution Separation Principle
Su-F Analysis 76 Standard Solution
Real Problem
16
Unified and Simple Understanding
Christmas Tree diagram.
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On-line TRIZ Education Program
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On-line TRIZ Education Program
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On-line TRIZ Education Program
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On-line TRIZ Education Program
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On-line TRIZ Education Program
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On-line TRIZ Education Program
23
What does break the success of TRIZ? 3
Invention
Challenge
Calculated Money From Mass Production
Idea is just Idea. Concept is just
concept. Everyman who have new idea is always a
crack until its realization.
Not Invented Here Syndrome
DFSS 6sigma TRIZ
Breakthrough Patent From Research Field
6 sigma was start at Motorola for mass production
line for increase productivity to the level of
Japan. GE adopted 6sigma. They improved it to RD
department, DFSS, overcoming demerit of Motorola
6sigma. SAMSUNG improved one more time GEs DFSS
with help of TRIZ.
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TRIZ in 6sigma
Why is it necessary? The typical engineering
approach is to compromise, but that approach
does not lead to an invention. An Invention
overcomes the contradiction.
Destiny of Quality is already decided at design
stage.
Product Development
Research
Manufacturing
DMADV GE
DMADOV SAMSUNG
DMAIC Motorola
Customers CTQ. Data Based Analysis. Statistical
Decision. Analyzing Data will Guide to the
solution For 6sigma Level Quality
Improved Design for 6sigma Level Quality. Design
Improvement Optimization based on Customer
need. Robust Design.
Optimization is just optimization. Breakthrough
than improvement. We need jump to next S-curve.
25
SAMSUNG Standard DFSS with 3T
Quality
SS DFSS
Limited Improvement area
SS DFSS include Breakthrough with
Improvement. At every Breakthrough
Area, decision based on Technology Strategy is
necessary. SS DFSS provide another Tool
technology Roadmap (TR). To increase the speed
of Development, SS DFSS provide Systematic
Technology Management Tool technology Tree (TT).
Breakthrough Area. TRIZ position at SS DFSS
GE DFSS
Efficient Improvement area
Time
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Analyze Of Usual DFSS
Functional Flow Diagram
Market Segmentation
Start
QFD-3
Business Plan
Process Mapping
Strategic FMEA
CE Matrix
VOC Collection
Process FMEA
KJ Method
Control Plan
QFD-1
Capability Analysis
Concept Generation
DOE
Pugh Concept Selection
RSA
QFD-2
Taguchi
End
SPC
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Analyze Of Usual DFSS
Functional Flow Diagram
Vital Few X Selection
Market Segmentation
QFD-3
Start
Strategy
Business Plan
Process Mapping
Strategic FMEA
CE Matrix
Process FMEA
VOC Collection
Concept Engineering Design Score Card.Big Y
Selection.
Control Plan
KJ Method
Capability Analysis
QFD-1
DOE
Concept Generation
Doing Experiment. Optimization with Robust.
RSA
Pugh Concept Selection
Taguchi
QFD-2
End
SPC
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Strong Point of Usual DFSS
Strong Point of Usual DFSS
Functional Flow Diagram
Vital Few X Selection
Start
Market Segmentation
QFD-3
Strategy
Business Plan
Process Mapping
Strategic FMEA
CE Matrix
VOC Collection
Process FMEA
Concept Engineering Design Score Card.Big Y
Selection.
KJ Method
Control Plan
QFD-1
Capability Analysis
Concept Generation
DOE
Doing Experiment. Optimization with Robust.
Pugh Concept Selection
DOE/RSA
QFD-2
DOE/Taguchi
End
SPC
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Week Point of Usual DFSS
Functional Flow Diagram
Vital Few X Selection
Week Point of Usual DFSS
Start
QFD-3
Market Segmentation
Process Mapping
Strategy
Business Plan
CE Matrix
Strategic FMEA
Process FMEA
VOC Collection
Control Plan
Concept Engineering Design Score Card.Big Y
Selection.
KJ Method
Capability Analysis
QFD-1
DOE
Doing Experiment. Optimization with Robust.
Concept Generation
DOE/RSA
Pugh Concept Selection
DOE/Taguchi
QFD-2
End
SPC
30
Week Point of Usual DFSS. Why?
Why is this area Week Point ?
Start
Market Segmentation
Strategy
Business Plan
There is no specific tool at Concept Generation
stage. They just recommend Brain Storming or Six
Thinking Hats. But such a method is just a way
of Discussion or Idea sharing, not Idea
Generation Tool. What to do for Ida generation ?
Strategic FMEA
Concept Engineering Design Score Card.Big Y
Selection.
VOC Collection
KJ Method
QFD-1
This Method combines all possible Partial Ideas,
and evaluate, and Decide final solution.But,
there is also no recommendation About How to
generate Idea for Combination.
Concept Generation
Pugh Concept Selection
QFD-2
31
Week Point of Usual DFSS. Why?
Why is this area Week Point ?
Start
Market Segmentation
Strategy
Business Plan
Too much oriented without Consideration Of
Specific Technology Situation.Engineer is not an
Wizard. This is CTQ Flow down for
Customer, Technology Spec for Marketing. We need
also Technology Flow Down For Engineer especially
at Research Center where the customer is
Field Engineer at Mass Production Line.
Strategic FMEA
VOC Collection
Concept Engineering Design Score Card.Big Y
Selection.
KJ Method
QFD-1
Concept Generation
Pugh Concept Selection
QFD-2
32
Week Point of Usual DFSS. Why?
Why is this area Week Point ?
Start
Market Segmentation
Strategy
Too much oriented without Consideration Of
Specific Technology Situation.These searching is
just based on Market. But Sometimes market is
driven by New Technology. Without Consideration
of Technology History, Strategy, The
possibility of success will be decrease.
Business Plan
Strategic FMEA
VOC Collection
Concept Engineering Design Score Card.Big Y
Selection.
KJ Method
QFD-1
Concept Generation
Pugh Concept Selection
QFD-2
33
General Trend of RD
General Trend of RD The Week Point of Usual DFSS
was the same Origin.
ProblemDefining
ProblemAnalyzing
Idea Generation
Idea Realization
VerificationSPC
Most Week Point No Practical Tool
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General Trend of RD at Korea
General Trend of RD at Korea The Another Week
Point is at Initial Stage. On the contrary with
Western World, No Fundamental Stable Career Of
Technology Development. They were busy at Copying
and Reverse Engineering.
ProblemDefining
ProblemAnalyzing
Idea Generation
Idea Realization
VerificationSPC
Most Week Point No Practical Tool
Another Week Point Already Done before DFSS
at Western World
35
SAMSUNG Standard DFSS with 3T
How Dose we Reinforced this Situation?
Problem
Start
Market Segmentation
Strategy
Too much oriented without Consideration Of
Specific Technology Situation.These searching is
just based on Market. But Sometimes market is
driven by New Technology. Without Consideration
of Technology History, Strategy, The
possibility of success will be decrease.
Business Plan
Strategic FMEA
VOC Collection
Concept Engineering Design Score Card.Big Y
Selection.
KJ Method
QFD-1
Solution
Strategy including Technology Development Is
applied Technology Roadmap(TR). TR include
Scenario methodology and Signpost
Methodology. And this Strategy is made with Deep
Relationship with Mass Production division.
Concept Generation
Pugh Concept Selection
QFD-2
36
SAMSUNG Standard DFSS with 3T
How Dose we Reinforced this Situation?
Problem
Too much oriented without Consideration Of
Specific Technology Situation.Engineer is not an
Wizard. This is CTQ Flow down for
Customer, Technology Spec for Marketing. We need
also Technology Flow Down For Engineer especially
at Research Center where the customer is
Field Engineer at Mass Production Line.
Start
Market Segmentation
Strategy
Business Plan
Strategic FMEA
VOC Collection
Concept Engineering Design Score Card.Big Y
Selection.
KJ Method
QFD-1
Solution
Technology Flow down is done By Technology
Tree(TT).This methodology will be done Parallel
with QFD.Based on TR, we could make
concrete Action Plan with the help of TT.
Concept Generation
Pugh Concept Selection
QFD-2
37
SAMSUNG Standard DFSS with 3T
How Dose we Reinforced this Situation?
Strategy
Start
Market Segmentation
Business Plan
Technology Roadmap
Strategic FMEA
Concept Engineering Design Score Card.Big Y
Selection.
3T DFSS SAMSUNG DFSS
VOC Collection
KJ Method
QFD-1
Technology Tree
Concept Generation
TRIZ
Pugh Concept Selection
QFD-2
38
(No Transcript)
39
3 TRIZ Missions at Company
TRIZ Experts Consulting for Solving
Breakthrough Problem
Although field engineers have more than 10 years
experience at his own field, there is possibility
of mental inertia existence. Cooperation with
TRIZ expert will reduce the time for solving
problem.
Education of Field Engineer for them to Solve
Difficult Problem
However TRIZ experts ability is superior,
without deep understanding of the engineering
system, No good practical result. If field
engineer can use TRIZ effectively, the result can
not be compared with anything.
TRIZ Research Based on Practical TRIZ
Experience For that Company
TRIZ theory must develop continuously. The best
battle field is engineering field. Such an TRIZ
research will be done naturally and
automatically, if the company could use TRIZ
efficiently. TRIS is on evolution.
40
4 Key Success Points at Company
Calculated Money From Mass Production
Systematic Attractive Education Course
Breakthrough Patent From Research Field
Deep Understanding Research about TRIZ
41
What does break the success of TRIZ? 1
Education Course must be short
Education Course must be long
Systematic Attractive Education Course
Engineer can not master TRIZ during 1 or 2
weeks. TRIZ different with Taguchi or QFD
absolutely.
Project Manager will not send his workers for 1
or 2 month
1 Segmented Principle
Deep Understanding Research about TRIZ
SAMSUNG made TRIZ-1,2,3,5 education
course. TRIZ-1 is one day light course. By the
help of on-line education TRIZ-4, total education
time is 2 month without bothering
engineers. Basic course TRIZ-1,2,3,5 is 120 hour.
42
What does break the success of TRIZ? 2
Too many tools at TRIZ
Theory must be simple
Systematic Attractive Education Course
A theory is the more impressive the greater the
simplicity of its premises, the more extended its
area of applicability by Einstein
40 Principle, Contradiction Matrix, Su-Field
Analysis, 76 standard solutions, ARIZ, Effect DB,
What are those?
Unified Simple Understanding
Deep Understanding Research about TRIZ
Company could not see any trace of using TRIZ by
Russian TRIZ experts. They just see sky and A4
paper at desk with pen in his hand. But the
generated idea is superior in quality and
quantity. There must be something in TRIZ. But
what is it?
43
What does break the success of TRIZ? 3
Invention
Challenge
Calculated Money From Mass Production
Idea is just Idea. Concept is just
concept. Everyman who have new idea is always a
crack until its realization.
Not Invented Here Syndrome
DFSS 6sigma TRIZ
Breakthrough Patent From Research Field
6 sigma was start at Motorola for mass production
line for increase productivity to the level of
Japan. GE adopted 6sigma. They improved it to RD
department, DFSS, overcoming demerit of Motorola
6sigma. SAMSUNG improved one more time GEs DFSS
with help of TRIZ.
44
4 Key Success Points at Company
Calculated Money From Mass Production
Systematic Attractive Education Course
Breakthrough Patent From Research Field
Deep Understanding Research about TRIZ
45
Address
Hyo June Kim triz_at_samsung.com
Nikolai Shpakovsky Triztrainer_at_mail.ru
Vasilli Leniachine Leniachine_at_samsung.com