Total Solution For Industrial Automation

1
Total Solution For Industrial Automation
References of CIMON
2
Power Plant
Icheon Power Plant

• Cogeneration Power Plant
• Generate Electricity
• Provides Steam Warm Water
• DCS Westinghouse Electric Co.
• Running over 10 years
• Problems
• Often troubles in DCS
• High repair cost
• High engineering fee
• Long term delivery of parts
• Requirements
• Full Redundant System
• No shutdown during setup
• Fine and easy UI of SCADA

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3
Power Plant

• Main Control Objectives
• 1 Main Boiler
• 2 Aux. Boiler
• Interfaces with turbine control systems (BMS)
• Other controls (Utilities)
• CIMON HMI/SCADA
• Provides a fine and easy user interfaces
• 1 FEP Server redundant communication with PLCs
• 5 Operating Station 1 Remote Station (in
  office)
• 1 Engineering Station
• CIMON PLC
• Controls overall plant M/C
• Provides data to SCADA
• Redundant Power/CPU/Comm.
• Ethernet Communication
• AIs (TC, RTD)
• AOs (DA)
• DIOs

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4
Power Plant
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5
Power Plant
Inside Views of Panel
PLC Location
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6
Power Plant
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7
Gas Cabinet (Samsung, Hynix)
Semiconductor FAB
PLC Location

• Application
• Supply toxic gas to semiconductor FAB
  automatically.
• Requirement
• High level reliability (toxic gas utility)
• Role of CIMON PLC XPanel
• Automatic gas supply
• Cut off the gas when emergency
• Monitoring gas status with Xpanel (RS232C)
• Main control objectives
• Gas Valves
• Customer
• Gas cabinet supplier of Samsung Hynix,
  LG-Philips LCD
• KCTECH, ATTO

XPanel
Gas Tank Location
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8
Semiconductor FAB
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9
HYUNDAI / KIA Motors
Motor Companies
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10
MANDO
Motor Companies
Major automotive parts manufacturer
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11
Car Washing Machine
Machinery Car Washing

• Application
• Progress washing process with inputs from many
  kinds of sensors and OP panel settings
• Requirements
• Reliability (car damage)
• Machine movement resolved by simple and long
  distance expansion ability of CIMON PLC
• Main control objectives
• Motors, Lamps, Valves
• Customer Hanlim M/C

Operating Panel
PLC Location
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12
Machinery Car Washing
Flexible Expansion
PLC CPU
Expansion
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13
DAS
Distribution Automation System

• Nation-Wide Electric Power Distribution System
• Customer KEPCO (Korea Electric Power Co.)
• CIMON-HMI plays major role in DAS (SCADA)
• Collects thousands of data from hundreds of RTU
• Monitors, logs and alarms all feeder status of
  all around city
• Supports various kinds of communication media.
  (RS232C, Ethernet, TRS and other kinds of
  wireless comm.)
• KDT manufactures and supplies the SCADA and RTUs
• 300 copies of SCADA software (1999 2005)
• 10,000 stations of RTU (1999 2005)

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14
DAS

• Monitors the power line failure
• Remote cut-off/on feeders with CIMON SCADA/RTU

Power Station
Power Line
RTU
SCADA
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15
DAS
Electric Distribution Map of a City
Navigator
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16
Woodworking for Furniture
Machinery Woodworking
Operating Panel

• Functions
• Edge cutting
• Sanding
• Color sheet taping with heat
• PLC
• Controls the overall function
• Control Objectives
• Heater, Motor
• Requirement
• Reliable in dusty and high temp. environment.

PLC Location
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17
PET bottle leakage tester
Machinery PET Tester
PLC Link (Ethernet)
Master PLC
Slave PLC

• Functions
• Air pressure checking
• Detects the defects
• Role of PLC
• Air pressure control
• Controls the conveyer
• Control Objectives
• Motors, Valves
• System Feature
• 2 PLCs linked with ethernet

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18
Molding Press
Machinery Press

• Functions
• Rubber injection molding.
• Heat control
• Role of PLC
• PID control
• Control Objectives
• Heater, Inverter
• Sensor
• Thermo-Coupler

PLC Location
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19
Building Automation System
BAS
SCADA

• Functions
• Air Ventilation System Control
• Light Control
• Electric Power Control
• Role of PLC
• Communication (RTU)
• Temperature Control (PID)
• Control Objectives
• Fan, Heater, Compressor
• Water Utilities, Light
• Requirement of PLC
• Network ability (Ethernet, RS285)
• RTD sensing, PID control

Comm. (Ethernet or RS485)
Control Panel (PLC)
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