Aluminium High Pressure Die Casting Foundry

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Aluminium High Pressure Die Casting Foundry
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Management

• Béla Majoros General Director
  majoros_at_csabametal.hu
• Zoltán Pintér Managing Director
  z.pinter_at_csabametal.hu
• László Sisa Production Manager
  sisa_at_csabametal.hu
• Róbert Gréczi Quality Manager
  robert.greczi_at_csabametal.hu
• Lajos Dénes Financial manager
  denes_at_csabametal.hu
• Csaba Dobrocsi Technical Leader
  dobrocsi_at_csabametal.hu
• Klára Szentesi Sales Leader
  k.szentesi_at_csabametal.hu
• Tünde Solymosi Sales Assistant
  sotunde_at_csbametal.hu
• Csaba Metál Rt.

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General Information

• Owner, Mr Bela Majoros has experience in the
  casting industry both gravity and high pressure
  die casting - for 25 years.
• He started his first own private business in
  1993. The present company CSABA METÁL PLC was
  founded in 1999 and owned by Bela Majoros.
• The company manufactures wide range of aluminium
  high pressure die casting products, which are
  delivered mainly to the automotive industry.
• Plant is located in the south-eastern part of
  Hungary, close to the outer border of the
  European Union.
• We are a Tier 2 company to the following
  brandnames Audi, BMW, Chrysler, Ford, Jaguar,
  Mercedes, Nissan, Renault, Rover, Toyota,
  VolksWagen, Volvo.
• Our company is employing 240 workers in three
  shifts.
• Last year our sales revenue reached EUR 9,12
  Million EURO.
• Csaba Metal PLC is a dynamically developing
  company.

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Sales Turnover (HPDC parts)
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Investment
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Main Customers (Y 2005)
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Main Products (Y 2005)
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Industry (Y 2005)
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Main Automotive products
Surface treated Heat Sink (Anodized)
Heat Sink
Machined Heat Sink (Finalized with M6 threads)
Heat Sink
Heat Sink
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Main automotive products CONTINENTAL TEVES AG.
Assembled brake adapter (Screw pressed in)
Assembled brake adapter (Screw pressed in)
Assembled brake adapter (Screw pressed in)
ABS brake part (Finalized with M6 threads)
Brake adapter
Brake adapter
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Main automotive products CONTINENTAL TEVES AG.
Machined parts (Machining with CNC lathes
in-house) 18 different versions
Machined parts (Machining with CNC lathes
in-house) 18 different versions
Machined parts (Machining with CNC lathes
in-house) 18 different versions
Spacer
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Main automotive products TRELLEBORG
Engine holder
Engine holder
Suspension parts
Engine holder
Engine holder
Engine holder
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Main automotive products HELLA
Bulb holder
Reflector
Reflector
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Main furnitureproducts
Table leg Polished surface
5 stars chair leg Polished surface
5 stars chair leg Powder coated
Furniture products
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Other products
Gas control patrs
Transmission handle
Gas control patrs
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Main customers in the local and the foreign
markets

• Trelleborg Automotive (UK, Germany, Spain)
• Continental Teves AG, Europe
• Continental Teves, USA, Mexico
• Steelcase Werndl AG, Germany
• Frewa GmbH, Germany
• AS-Motor GmbH, Germany
• Alpine Electronics Ltd, Japan
• Hella GmbH, Austria
• Rába Motor Kft, Hungary
• Gázgép Kft, Hungary
• Vitra GmbH., Germany
• Phoenix-Mecano, Hungary
• Valeo Switches Detection Systems
• Linamar Hungary Ltd.

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Technologies Die casting

• Horizontal, cold chamber die casting machines

Vertical, cold chamber die casting machines
Horizontal, process controlled moulding cells
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Technologies Press Stamping

• Press stamping machines (deburring)
• REIS, ITAL Presse (15 pcs)
• 10 t , 15 t, 20 t, 30 t

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Technologies Cleaning, Machining

• Abrasive wearing (3pcs)
• Drying (1pc)
• Shot blasting
• OTECO (1 pc), COGEIM (1 pc)
• CNC latheEMCO (3 pcs), NCT (1 pc), TAKAMAZ X10i
  with robot (2 pcs)
• Machining center
• Brother TC R2A
• MORI SEIKI SH Junior

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Measurement and control equipments

• Dimension control
• Mitutoyo C544 CNC CMM
• (With attached statistical program
• and 3D topography)
• Mitutoyo surface finish tester
• Material control
• ARL-3580B spectroscope
• Porosity checking
• Industrial X-ray RTG-MU-15 YXLON
• Contour checking

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Evolution of Quality Control system

• 2000 ISO 90021994 system implementation,
  succesful certification
• 2002 QS 9000 implementation, succesful
  certification
• 2003 ISO 90012000 implementation, succesful
  certification

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Certifications of Quality and Enviromental
Management Systems

• 2004 ISO/TS 169492002
• 2004 ISO 14001
• 2004 ISO 14001

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Investments in 2005

• 500 T moulding cell startup week 36/2005
• IDRA GDK500 process controlled moulding machine
• Specma/ABB IRB 2400 F/10 robot
• Stotek/Dosotherm 1200 furnace and trimming press
• 1000 T moulding cell startup week 40/2005
• IDRA OLK 1002 process controlled moulding
  machine
• Specma/ABB IRB 4400 F/45 robot
• Stotek/Dosotherm 1200 furnace and trimming press
• 400 T moulding cell startup week 40/2005
• IDRA OLK 400 process controlled moulding machine
• Specma/ABB IRB 2400 F/10 robot
• Stotek/Dosotherm 1200 furnace and trimming press