Missouri Chemical Industry Profile Report

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INDUSTRIES OF THE FUTURE
Missouri Chemicals Industry
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Chemicals IOF Web Resources...
Energy Information Administration
http//www.eia.doe.gov/emeu/mecs/iab/chemicals
Office of Industrial Technologies
http//www.oit.doe.gov/chemicals
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Chemicals Industry Brief
The chemical industry is sometimes referred to as
the "keystone" industry because of the way the
rest of the manufacturing sector relies on
chemicals. Chemicals is nearly a 1.5 trillion
global enterprise, and the U.S. chemical industry
is the world's largest producer. As a strong
contributor to the U.S. economy, the chemical
industry provides over 2 of the total U.S. GDP
and nearly 12 of the manufacturing GDP. On a
value-added basis, chemicals is the largest U.S.
manufacturing sector. The U.S. chemical
industry had annual shipments of 372 billion in
1996, including over 62 billion in exports,
accounting for 1 of every 10 of U.S. goods
exported. The industry invested over 34 billion
in plant and equipment, including 4.6 billion in
protecting the environment. In 1996 the U.S.
chemical industry employed 1.03 million people in
the U.S., 58 are production workers who earn 1/3
more than the manufacturing average. The
chemical industry is also the second largest
consumer of energy in manufacturing and spends
over 5 billion annually on pollution abatement.
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Scope Characteristics of Production Markets

• The U.S. chemical industry converts raw materials
  into valuable products tailor-made for consumers
  and the nation's industries in three principal
  categories
• Basic Chemicals - e.g., acids, alkalies, salts,
  and organic chemicals.
• Intermediates (chemical products used in further
  manufacture)- e.g., synthetic fibers, plastic
  materials, and color pigments.
• Finished Chemical Products (used for ultimate
  consumption) - e.g., paints, fertilizers, and
  explosives.
• The U.S. chemical industry produces more than
  70,000 different products, ranging from
  industrial chemicals to soaps and toiletries,
  from paints to agricultural chemicals, from
  plastics and manmade fibers to pharmaceuticals.

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Pollution Waste Generation Environment

• National Chemical Industry
• Has regulatory costs growing faster than any
  other component of most capital budgets
  Pollution abatement spending in 1994 was 4.6
  billion
• Emissions, 1995 annual, in millions of metric
  tons SO2, 0.5 NOx, 0.3 VOC, 1.6 CO, 2.2
  particulates, 0.1 lead, 0.1 thousand metric tons
  
• Decreased toxic emissions as defined by EPA's
  Toxic-Release Inventory Reporting Program 61
  between 1988-1994, while production rose 18
• Performs extensive outreach for continuous
  environmental, health and safety performance
  improvement through CMA-developed Responsible
  Care.
• Missouri Chemical Industry
• The Missouri chemical industrys pollution
  abatement expenditures were 64 million in 2000.
• (Source American Chemical Councils Missouri
  Fact Sheet.)

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Technologies Equipment

• New Products Markets
• Nylon 6 Carpet Recycling
• VapoSep Membrane Vapor Recovery
• Surface Activated Rubber Particles
• Environment Recycling
• PSA Technology to Recover Products from Waste
  Streams
• Electrodeionization for Recovery Recycling of
  Waste Water
• Olefin Recovery for Chemical Industry Waste
  Stream
• Recovery of Thermoplastics for Reuse
• Flexible Chemical Processing of Polymeric
  Materials

• New Chemical Science Engineering
• Catalytic Hydrogenation Reactor Retrofit
• Integrated Workbench for Thermodynamics
• New Nanoscale Catalysts
• Direct Production of Silicones from Sand
• New Electrochemical Reactors
• Oxidative Cracking of Hydrocarbons to Ethylene
• Selective Oxidation of Aromatic Compounds
• Alkane Functionalization Catalysis
• Multi-phase Simulation of Fluid-Particle Systems
• Simulating Industrial Turbulent Gas-Solid Flows

• Materials
• Corrosion Monitoring System
• Enhanced Alloy Selection System
• Intermetallics for Ethylene Production
• Study of Metal Dusting Phenomenon
• Mixed Solvent Corrosion
• Advanced Membrane for Production of p-Xylene

• Energy
• Efficient Motor Systems
• Efficient Compressed Air Systems
• Plant Assessments
• High Performance Steam Systems (3 Case Studies)

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Technology Roadmaps

• Completed Roadmaps
• Biocatalysts
• Computational Chemistry
• Computational Fluid
• Dynamics
• Materials of Construction
• Materials Technology
• Separations

• Roadmaps in Progress
• New Process Chemistry
• Reaction Engineering

Visit the OIT Chemicals IOF Website for more
roadmap information
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Regulatory Requirements

• Clean Air Act (CAA)
• Clean Water Act (CWA)
• Comprehensive Emergency Planning and Community
  Right-To-Know Act (CERCLA)
• Emergency Planning and Community Right-To-Know
  Act (EPCRA)
• Federal Insecticide, Fungicide, and Rodenticide
  Act (FIFRA)
• Pollution Prevention Act (PPA)
• Resource Conservation and Recovery Act (RCRA)
• Safe Drinking Water Act (SDWA)
• Toxic Substances Control Act (TSCA)
• Visit www.ChemAlliance.org for more in-depth
  information on these Federal regulatory
  requirements for the chemical industry

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Number of Chemical Industries in Missouri
Counties
35.3 of MOs 485 Chemical companies are in St.
Louis City / St. Louis County
14.4 of MOs 485 Chemical companies are in the
Kansas City area (Clay/Jackson County)
Missouri Profile
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NAICS Codes and Descriptions
Missouri Profile
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Missouri Chemical Industry NAICS Code Profile
Number of Employees in Missouri Chemical
Industries
Missouri Profile
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Top Missouri Industries

• Employment
• (325412) Pharmaceutical Preparation Manufacturing
  13.6
• (325320) Pesticide Other Agricultural Chemical
  Manufacturing 12.9
• (325510) Paint Coating Manufacturing 9.7
• (325998) All Other Misc. Chemical Product
  Manufacturing 9.6
• (325612) Polish Other Sanitation Good
  Manufacturing 9.2
• (325611) Soap Other Detergent Manufacturing
  8.5
• (325520) Adhesive Manufacturing 6.5
• Remaining Chemical Industries employ less than 5
  each Missouris Chemical Industry workforce of
  26,990.

Missouri Profile
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Missouri Chemical Industry NAICS Code Profile
Number of Companies in Missouri Chemical
Industries
Missouri Profile
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Top Missouri Industries

• Number of Companies
• (325314) Fertilizer (Mixing Only) Manufacturing
  14.0
• (325998) All Other Misc. Chemical Product
  Manufacturing 13.0
• (325510) Paint Coating Manufacturing 11.6
• (325612) Polish Other Sanitation Good
  Manufacturing 11.6
• (325611) Soap Other Detergent Manufacturing
  6.6
• (325412) Pharmaceutical Preparation Manufacturing
  5.4
• Remaining Chemical Industries contain less than
  5 each of Missouris 485 Chemical Companies.

Missouri Profile
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Employment Salary Profile Summary

• National Chemical Industry
• U.S. chemical industry employed 1.03 million in
  1996 58 are production workers who earn 1/3
  more than the manufacturing average.
• Average hourly wages for chemical industry
  production workers in 1997 was 16.60.
• Uses labor less intensively than other
  manufacturing industries (production workers 58
  of total employment vs. 69 for all
  manufacturing)
• Missouri Chemical Industry
• The Missouri Chemical Industry currently directly
  employs approximately 27,000 people, representing
  6.5 of the states manufacturing workforce.
  Rank among states 13.
• Additional jobs supported by the business of
  chemistry in Missouri totaled 133,200 people in
  2000.
• Workers in Missouris business of chemistry are
  among the best paid by the states manufacturers.
  Average wages of 63,029 are 69 higher than the
  states manufacturing average and 118 higher
  than the states overall wages for all
  industries.
• (Source American Chemistry Councils Missouri
  Fact Sheet.)
• The St. Louis area (St. Louis City St. Louis
  County) accounts for approximately 42 of
  Missouris chemical industry employment The
  Kansas City area (Jackson and Clay Counties)
  accounts for approximately 28.

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Missouri Chemical Industry -- Employment Profile
Missouri Profile
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Missouri Chemical Industry -- Employment by County
Missouri Profile
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Missouri Chemicals Companies with 300 or More
Employees

• Aventis Pharmaceuticals,Inc. 2000, Kansas City
• Bayer Corporation 2000, Kansas City
• Protein Technologies International 600, St.
  Louis
• Sigma Chemical Company (Organic Chemicals) 600,
  St. Louis
• Unilever Home Personal Care -- 600, Jefferson
  City
• American Cyanamid Company 550, Hannibal
• Sigma Chemical Company (Research biochemicals,
  organic chemicals clinical laboratory reagents)
  500, St. Louis
• Allied Healthcare Products, Inc. 400, St. Louis
• United Industries, Inc. 400, Overland
• Dial Corporation 380, St. Louis
• Orbseal Corporation 377, Richmond
• Lear Operations Corporation 360, Kansas City
• Procter Gamble Manufacturing 330, St. Louis
• P.D. George Company 300, St. Louis
• Mallinckrodt, Inc. 300, Maryland Heights
• Mallinckrodt, Inc. 300, Chesterfield
• Reliv International 300, Chesterfield
• Spectrum Brands, Inc. 300, Overland
• Willert Home Products, Inc. 300, St.
  Louis

Missouri Profile
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Economic Profile Trends -- Overview

• National Chemical Industry
• The United States is the largest chemical
  producer in the world (over 25 of total
  production) and achieved a record trade surplus
  in 1997 of 19.2 billion. The industry continues
  to grow, with profits in 1997 reaching 44.8
  billion, an all-time high.
• The chemical industry is one of the largest U.S.
  private sector investors in RD, with chemical
  patents accounting for 15 of the total awarded
  in the United States. Pharmaceuticals research
  accounts for more than half of RD spending.
• Missouri Chemical Industry
• The business of chemistry in Missouri generated
  10.6 billion worth of chemistry products in
  2000. Rank among states 14.
• U.S. chemistry exports from Missouri totaled 1.2
  billion in 2000.
• Additional production supported by the Missouri
  business of chemistry was 25.9 billion in 2000.
• (Source American Chemistry Councils Missouri
  Fact Sheet.)

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Missouri Chemical Industry Sales Range Profile
Missouri Profile
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Missouri Chemicals Companies with Annual Sales
above 100-MM

• Aventis Pharmaceuticals,Inc. -- Kansas City
• Unilever Home Personal Care -- Jefferson City
  St. Louis
• 3M -- Springfield
• Willert Home Products, Inc. -- St. Louis
• Spectrum Brands, Inc. -- 2 Overland branches
• Sigma Chemical Company 2 St. Louis branches
• Dial Corporation St. Louis
• P.D. George Company St. Louis
• Procter Gamble Manufacturing St. Louis
• STERIS Corporation St. Louis
• Mallinckrodt, Inc. Maryland Heights
• American Cyanamid Company -- Hannibal
• Lear Operations Corporation Kansas City
• Brewer Science, Inc. -- Rolla
• Orbseal Corporation -- Richmond
• Reliv International, Inc. -- Chesterfield

Missouri Profile