Peerless PINNACLE

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Peerless PINNACLE

• New Features
• P-125 Control
• PC Software
• Optional controls

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Target Markets

• Traditional boiler market
• Hydro-air market
• Combination space heat domestic hot water
  market Canada and USA
• Radiant market Typically upscale homes
• Commercial boiler market
• Combined triple integrated
• Traditional baseboard
• Snow melt (even with extremely low return water
  temperatures)

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Wall Hung or Free Standing
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Ratings
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Features

• Floor-mounted/ Wall Mounted
• Zero clearance from combustibles
• Fully condensing / Low mass
• Thermal efficiency of 96
• AFUE of 92
• Environmentally Friendly Low Emissions
• Natural or LP
• High Altitude Models with Hot Surface Ignition
• Quiet

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Features

• Blocked vent switch
• Mesh Burner
• New Electrode
• Flame Rod

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Direct Vent

• Sealed Combustion
• Horizontal or Vertical venting
• PVC Venting up to 85 Feet (std)
• Termination options
• Standard Screened Tee Coupling
• Stainless Steel
• Concentric

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New P125 Control Board Features

• Improved Troubleshooting with LED display Module
  - Status Menu / Installer Menu / Service Menu
• Available PC software / Fault History Status
  Screen/ Graphic display Screen
• Optional Interface Module that will allow control
  of the boiler with an 0-10 volt signal from an
  external energy management controllerFeatures
  like
• A. Outdoor Reset
• B. Dual temperature set point. DHW priority
• C. Modulating Sequencing for multiple boilers

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Packaged with System

• Electrical box with switch and cover
• 30 PSI Safety Relief Valve
• ¾ NPT Connection for gas hook up
• Combination temperature and pressure gauge
• Vent termination kit including tee and coupling
  with screens (optional vent kits available)
• Digital Display Module

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Optional Equipment

• 2 V500 Vent Termination Kit
• 3 V1000 Vent Termination Kit
• V2000 Vent Termination Kit
• 2 PVC Concentric Vent Kit
• 3 PVC Concentric Vent Kit
• Floor Mounted / Wall Mounted Stand
• Outdoor Reset Control (Tekmar 263)
• Adapter Interface Assembly
• P125 Software (requires pin type adapter cable)

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• Fully modulating pre-mix combustion, 31
  turndown
• PI-T50 50,000 BTU 18,000 BTU
• PI-T80 80,000BTU 19,000 BTU
• PI-800 180,000 BTU 27,000 BTU
• PI-140 140,000 BTU 46,000 BTU
• PI-199 199,000 BTU 66,000 BTU
• PI-399 399,000 BTU 100,000 BTU
• Gas Valve, Venting, Control Programming
  allow for higher turndown
• Low pressure drop through speciallyengineered
  stainless steel manifolds
• Integrated primary pump relay POWERED
• 316L Stainless Steel combustion chamber and
  manifolds.
• Heat exchanger is hydro-formed for maximum
  surface area and efficiency

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• Comprehensive microprocessor control
• Greater voltage, fully automatic, spark ignition
  system
• Adjustable differential (5 30 in 1 degree
  increments)
• Adjustable aquastat 50 deg. F. 201 deg. F.
• Variable speed blower fan (31 modulation)
• Programmable Step Modulation
• External / Multiple Boiler Control (0-10 volt)
• Roto Cast ABS cabinet reduces operating noise and
  weight
• Approvals
• ITS
• IBR-GAMA
• CSA (Controls)
• UL and Energy Star
• ASME
• Low water pressure cut-out sensor (10 psi)
• High temperature cut-out sensor
• Blocked Vent Pressure Limit Switch

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How the P125 Controls Modulation

• Burner output based on actual system load
• Widest possible delta T across the heat exchanger
• Fan speed control regulates gas input
• Very accurate and instant variable burner output
• Input Modulation maintains low emissions and
  reduces cycling
• Modulation is monitored by
• analyzing the return water temperature
• supply water temperature
• set point temperature
• Pre-Mix gas valve and Venturi system
• Post purge state
• starts when the boiler reaches set point or
  thermostat is satisfied
• increase boiler efficiency

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P125 Controller and LED Display

• Pre-wired Display clearly shows fault codes and
  can be placed inside or outside of Pinnacle.
• Adjustable Settings
• 1. Supply temperature (Max 201F)
• 2. Differential
• 3. Temperature in F or C
• The display can be disconnected without effecting
  system . However, the display is required to
  reset any fault code.
• Display will allow Dealers to program parameters
  and view status of operation.

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New P125 Controller

• Features of the New System
• Temperature displays in Fahrenheit or Celsius
• Improved troubleshooting by status display of
• a. Supply and Return Temperatures
• b. Flame Signal
• c. Fan Speed
• Service Mode allows installers to manually
  control the firing rate for easy set up
• Available Software that allows the installer to
  interface with PC to access status information
  and fault history

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New P125 Controller
Optional Interface Module that allows the boiler
to be operated with a 0-10 volt analog input
signal from a modulating controller (such as
Tekmar) for features such as a. Outdoor Reset
Control b. Dual temperature set points for space
heating and indirect hot water demands c.
Modulating Sequencing for Multiple Boilers
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Venting
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Side Wall Venting
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PI-399
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Venting Options
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Roof Venting Options
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Vent Length

• Lengths are combined added lengths of exhaust
  vent and air inlet vent

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Multiple Venting Options

• 8 spacing in between air intake termination
• Stainless Concentric

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Venting options

• Vertical or side wall
• Concentric, V1000 V500 vent Kits
• Extended vent lengths with 4 pipe
• Choice of PVC, CPVC, or ABS solid schedule 40 or
  80 pipe
• 5/8 Condensate connection

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Wall Hung Units Accessibility Clearances
NOTE THE PINNACLE IS A ZERO CLEARANCE TO
COMBUSTIBLES APPLIANCE
Suggested clearances for ease of servicing only
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Free Standing Accessibility Clearances
NOTE THE PINNACLE IS A ZERO CLEARANCE TO
COMBUSTIBLES APPLIANCE

• 6 from right
• 10from left back
• 15 from top
• 24 from front
• Provide for inspection of vent condensate

Suggested clearances for ease of servicing only
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Free Standing Accessibility Clearances
NOTE THE PINNACLE IS A ZERO CLEARANCE TO
COMBUSTIBLES APPLIANCE
Suggested clearances for ease of servicing only
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Recommended CirculatorsPrimary Secondary Piping
with Boiler on secondary loop
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Circulator Sizing
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Change to Peerless Drawing
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Water Capacity

• PI-T50 .50 Gallon
• PI-T80 and PI-80 .63 Gallon
• PI 140 .93 Gallon
• PI 199 1.13 Gallons
• PI 399 1.30 Gallons

Glycol / Antifreeze 50 Maximum Boiler BTU
output will be reduced Head against the
circulator will increase Use only inhibited
propylene glycol formulated for hydronic heating
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Gas Piping

• It is very important that the gas line is
  properly purged. Failure to properly purge the
  lines or improper line sizing, will result in
  ignition failure. This problem is especially
  noticeable in NEW LP installations and also in
  empty tank situations.

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Natural LP Gas Pressure

• Minimum Gas Pressure 3.7 W.C.
• Maximum Gas Pressure 13.5 W.C.
• Minimum Gas piping size ¾ (boiler provided with
  ¾ x ½ pipe reducer)
• Incoming Pressure drop should not exceed .5 W.C.
  Nat or 2 W.C. on LP
• Minimum distance of 10 feet between gas regulator
  and boiler

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Honeywell Gas Valve
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Dungs Gas Valve
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Combustion SettingsHIGH FIRING RATES and LOW
FIRING RATES ON ALL MODELS
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Display Module
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P125 Control

• Shows the boiler supply (outlet) water
  temperature on the LED Display as default.
• Adjust the supply water set point, the set point
  differential, and change the display mode
  between Fahrenheit and Celsius.
• Provides Error and Fault Codes on the LED
  Display.
• Shows the supply and return temperatures, fan
  speed, flame signal (µA), boiler circulator
  status, boiler set point, total power on hours,
  boiler on hours, and the number of cycles.
• Allows manual control of the firing rate using
  the Service Mode.

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Display ModuleProgram Functions
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Programming Supply Temperature set point

• To access the menu, press and hold the S3
  "Program" key on the display module.
• The control will enter the Supply Set Point
  selection.
• The display will alternately show "C" and then
  the current set point temperature.
• The set point may be adjusted by using the S1/-
  (to decrease) or S2/ (to increase) keys on the
  display module.

To Store settings Press S3 and continue
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Programming Set Point Differential

• The differential adjustment is the difference
  between the temperature that the boiler shuts
  down (high) and the temperature at which it
  re-starts (low).
• The differential may be set to values between 5F
  (3C) and 30F (17C) in 1F increments.
• The boiler will always shut down at a temperature
  7F (4C) above the set point.
• The differential temperature is then applied to
  this value.
• The set point differential may be adjusted by
  using the S1/- (to decrease) or S2/ (to
  increase) keys on the display module.

• To Store settings Press S4 to END !!!!!!!!

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Measurement Units
Finally, by pressing the S3 "Program" key again,
the display will advance to the Measurement Units
selection. The display will alternate between "t
and either "F" or "C" depending on the units
selected. This value may be changed by using the
S1/- or S2/ keys on the display module.
Pressing the S3 "Program" key once more will exit
the program mode and again display the supply
temperature.
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Status MenuAccess by press S4 and hold for 3
secondsPress S4 again to scroll through codes
Press S3 to Exit Menu
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Installer Menu
To enter the installer menu, press and hold the
S3 "Program" key and S4 "Reset" key
simultaneously for 3 seconds. The display will
show a blinking "000. Use the S1/- and S2/
keys to change the display to read 125. Press the
S3 "Program" key to enter the installer menu.
(The control will shut down the boiler if it is
in operation.) The display will alternate between
1 and a value of either 0 or 1.
The Pinnacle boiler can be programmed to be
controlled by an external 0-10 volt analog input
controlling set point temperature or fan speed.
In addition, it can be programmed for a 6 minute
step modulation sequence.
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Installer Menu

• External Control (OFF or ON)
• Reset Temperature Control or Modulation
• Step modulation option

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Fault Codes
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Fault Codes
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Error Codes
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Suggested Tool List

• 10 mm socket and ratchet
• Stubby flat screwdriver
• Multi fit screwdriver
• Long 4 mm t-handle allen wrench
• 2 mm allen wrench
• Needle nose pliers
• Basic multi-meter
• Combustion Analyzer (Reading CO levels)
• 25 torx driver
• Small (pocket) regular screwdriver

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Parts List
Red is LP Blue is to confirm data
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Parts List
Red is LP Blue is to confirm data
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Parts List
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P125 Upgrade Components
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Promotional Support Materials

• Catalog Literature
• FAB Sheet
• Warranty
• 1 year parts labor on complete Pinnacle boiler
• 3 years parts warranty on blowers
• 12 year warranty on heat exchanger
• Price Sheets
• Installation, Operation Maintenance Manuals

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Product Differentiation

• Sold by the Best Reps in the Industry
• ASME Certified All Boilers
• One-Year Labor Warranty
• Extended Warranties Available
• Steel Table
• Full-Color Literature Consumer and Contractor
  Oriented
• Complete, Easy to Use IOM Manual
• National Advertising in the Leading Contractor
  Publications
• Contractor Mailing
• Support on the Website
• Support at Peerless

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ASME Advantages

• Each Boiler is Tested and Certified by a Third
  Party
• Provides Credibility to the Product
• Many Municipalities Require ASME
• Most Insurance Companies Require ASME
• Many Other Agencies Require ASME
• MIL Specs Require ASME
• Litigation is Aided by ASME
• Its Not a Pressure Vessel Unless it is ASME
  Certified!

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THE END THANK YOU
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Blower

• Disconnect the white, red, blue, and black
  connection from the Molex to the combustion
  blower at the control board. This will cause the
  fan to run at 100.
• This will then blow out any sediment that has
  accumulated in the condensate line if we block
  the vent termination.

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Gas Valve Conversions Honeywell gas valve for
natural gas has NO orifice between the valve and
the air intake venturi.

• Need a Torx T25 nut driver and a 2 Phillips
  screw driver.
• Kit numbers Natural to LP
• PI-80 90334 orifice 4.0mmLP
• PI-140 90335 orifice 5.3mmLP
• PI-199 90336 orifice 5.4mmLP

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Amps Draw.87 amps draw upon start up .37 amps
draw running

• Read the flame rod with a voltage meter to read
  the flame current. If its less than 1 micro-amp,
  change or clean the flame rod. (4.2 micro-amps on
  high fire).
• Check the Gas pressure while the unit is running
  to determine if pressure is adequate.

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Failure while Running

• Check that the condensate drain is clear, and
  that condensate can flow freely from the boiler.
  Back ups create steam which suffocates the flame,
  throws off rectification, or in the worst case,
  soaks the refractory plates, causing the spark to
  ground out instead of sparking.
• The CO levels at the exhaust breach should be
  less than 100 ppm on high fire on all units.

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Failure while Running

• If there is a concentric vent kit installed,
  check that it has been properly assembled and
  GLUED. Exhaust gas recirculation will cause the
  unit to fire then fail almost immediately.
• On a PI 80, check that the brass vent barb on the
  rear of the gas valve is not blocked by the rear
  of the boiler cabinet. If so, shift the boiler
  slightly forward in the cabinet.

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Boiler is Short Cycling

• First Check for Proper Water Flow through the
  system.
• If the Boiler continually fires and shuts down,
  check incoming gas supply. An interruption, or
  insufficient supply of gas will allow the boiler
  to fire only briefly before failing without a
  fault code.

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Water Pressure Switch

• The water pressure switch is designed to fault
  the boiler off in the event that the system
  pressure falls below 10 psi. The maximum
  pressure that is allowed to the switch is 87 psi.
• If a water pressure switch is leaking internally
  it can short out the 24 volt transformer in the
  control board, showing an error code.
• This is seen more often with systems filled with
  anti-freeze.
• Circulator location and piping should be as per
  manual. P/S with pump on return to boiler.

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Resistance Tables for sensorsSupply/Return water
temperature Thermistor
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Starting the Burner